China Planetary Gearbox disadvantages of planetary gearbox

Product Description

Planetary Gearbox

The planetary gearbox is 1 in which the output and enter shafts are aligned. Its simple function is to transfer the greatest volume of torque with the least amount of place. The gear technique consists of a reduction point out, an acceleration method, and coupling. There is a sun gear in the center hooked up to ring gears. As the sunlight gear rotates, it also moves the ring gears. The sun gears are referred to as input shaft, while the carrier and ring gears are called output.

Planetary Slew Drives
Planetary Creep Drives
Roller Push Planetary Gearboxes
Planetary Yaw And Pitch Push
Planetary Observe Travel
Planetary Equipment Drives
Precision Planetary Gearbox
Planetary Winch Drive
Planetary Wheel Travel
Planetary Belt Conveyor Drives
Elements:
one. Gearbox Housing & Flange: Casting iron or Aluminum-alloy Die Casting ADC12
2. Gearset: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Floor Hardness HRC58~sixty two, Internal Hardness HRC33~40
3. Input Configurations:
Keyed Hollow Shaft with Motor Adaptor
four. Output Configurations:
Keyed Sound Shaft Output
Keyless Reliable Shaft Output
five. Relevant Motors:
Servo Motors, Stepper Motors, Hydraulic Motors, AC Motors, DC Motors…

 

 
Our Organization
Ever-power Team specialist in creating all sorts of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear pace reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, automobile gearboxes, pto shafts, special reducer & associated equipment components and other associated items, sprockets, hydraulic program, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl pace variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can create custom-made variators, geared motors, electrical motors and other hydraulic merchandise in accordance to customers’ drawings.
We gives a reputable grantee for the product’ s good quality by sophisticated inspection and testing gear. skilled complex crew, exquisite processing technology and rigid handle method. 
In current several years, the business has been creating speedily by its abundant experience in production, superior management system, standardized administration system, powerful complex drive. We constantly adhere the idea of survival by top quality, and advancement by innovation in science and technologies. 
Our Group is willing to perform with you hand in hand and generate brilliance collectively! 
Materials available

Lower carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless metal. Can be tailored relating to client demands.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, colour portray, …

 

Heat treatment method

Substantial frequency quenching heat therapy, hardened enamel, carbonizing, nitride, …
 

Certifications

FAQ:
 

Q: Are you buying and selling business or maker ?

A: Our group is composed in 3 factories and 2 abroad income firms.

Q: Do you provide samples ? is it free of charge or additional ?
A: Indeed, we could offer you the sample for free demand but do not pay out the expense of freight.

Q: How lengthy is your delivery time ? What is your phrases of payment ?
A: Usually it is forty-forty five days. The time may range based on the merchandise and the stage of customization. For regular goods, the payment is: 30% T/T in progress ,harmony just before shippment.

Q: What is the specific MOQ or cost for your merchandise ?
A: As an OEM company, we can supply and adapt our merchandise to a vast selection of needs.Therefore, MOQ and cost could drastically vary with dimension, material and further specifications For occasion, expensive items or regular goods will normally have a reduce MOQ. Make sure you make contact with us with all related details to get the most correct quotation.

If you have yet another query, please come to feel totally free to get in touch with us.

Packing & Shipping and delivery

Solutions
Also I would like to consider this prospect to give a transient introduction of our At any time-Electrical power company:

Our business is a famous company of agriculture gearbox,worm decrease gearbox, PTO shafts, Sprockets ,rollar chains, bevel equipment, pulleys and racks in china.

We have exported many goods to our customers all above the planet, we have lengthy-time encounter and robust technological innovation assist. 

Some of our consumer :
Italy: COMER,GB GEABOX ,SATI, CHIARAVALLI, CZPT , Brevini
Germany: SILOKING ,GKN ,KTS
France: Itfran, Sedies
Brazil: AEMCO ,STU 
United states: John Deere , BLOUNT, Weasler, Agco, Omni Equipment, WOODS
Canada: JAY-LOR , CANIMEX ,RingBall
……

-Ø Our Business with above 12 year’s history and 1000 personnel and 20 sales.
-Ø With above 100 Million USD revenue in 2017
-Ø With progress equipment equipments
-Ø With massive operate ability and substantial top quality manage, ISO certified.
……

You also can verify our internet site to know for more specifics, if you want our merchandise catalogue, make sure you contact with us.

 

 

 

 

US $30-599
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, Car
Function: Speed Changing, Speed Reduction, Speed Increase
Layout: Planetary Gearbox
Hardness: Hardened Tooth Surface
Installation: Planetary Gearbox
Step: Planetary Gearbox

###

Planetary Gearbox

Planetary Gearbox

Planetary Gearbox

The planetary gearbox is one in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.

Planetary Slew Drives
Planetary Creep Drives
Roller Press Planetary Gearboxes
Planetary Yaw And Pitch Drive
Planetary Track Drive
Planetary Gear Drives
Precision Planetary Gearbox
Planetary Winch Drive
Planetary Wheel Drive
Planetary Belt Conveyor Drives
Components:
1. Gearbox Housing & Flange: Casting iron or Aluminum-alloy Die Casting ADC12
2. Gearset: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations:
Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations:
Keyed Solid Shaft Output
Keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors, Hydraulic Motors, AC Motors, DC Motors…

Planetary Gearbox
Planetary Gearbox
Planetary Gearbox
Planetary Gearbox
Planetary Gearbox

 

 
Our Company
Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
We provides a reliable grantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system. 
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology. 
Our Group is willing to work with you hand in hand and create brilliance together! 
Planetary Gearbox
Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.
Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

 

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …
 
Certifications
Planetary Gearbox
FAQ:
 
Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.

Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

If you have another question, please feel free to contact us.

Packing & Delivery

Planetary Gearbox
Services
Also I would like to take this opportunity to give a brief introduction of our Ever-Power company:

Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.

We have exported many products to our customers all over the world, we have long-time experience and strong technology support. 

Some of our customer :
Italy: COMER,GB GEABOX ,SATI, CHIARAVALLI, AMA , Brevini
Germany: SILOKING ,GKN ,KTS
France: Itfran, Sedies
Brazil: AEMCO ,STU 
USA: John Deere , BLOUNT, Weasler, Agco, Omni Gear, WOODS
Canada: JAY-LOR , CANIMEX ,RingBall
……

-Ø Our Company with over twelve year’s history and 1000 workers and 20 sales.
-Ø With over 100 Million USD sales in 2017
-Ø With advance machinery equipments
-Ø With large work capacity and high quality control, ISO certified.
……

You also can check our website to know for more details, if you need our products catalogue, please contact with us.

Planetary Gearbox
US $30-599
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, Car
Function: Speed Changing, Speed Reduction, Speed Increase
Layout: Planetary Gearbox
Hardness: Hardened Tooth Surface
Installation: Planetary Gearbox
Step: Planetary Gearbox

###

Planetary Gearbox

Planetary Gearbox

Planetary Gearbox

The planetary gearbox is one in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.

Planetary Slew Drives
Planetary Creep Drives
Roller Press Planetary Gearboxes
Planetary Yaw And Pitch Drive
Planetary Track Drive
Planetary Gear Drives
Precision Planetary Gearbox
Planetary Winch Drive
Planetary Wheel Drive
Planetary Belt Conveyor Drives
Components:
1. Gearbox Housing & Flange: Casting iron or Aluminum-alloy Die Casting ADC12
2. Gearset: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations:
Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations:
Keyed Solid Shaft Output
Keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors, Hydraulic Motors, AC Motors, DC Motors…

Planetary Gearbox
Planetary Gearbox
Planetary Gearbox
Planetary Gearbox
Planetary Gearbox

 

 
Our Company
Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
We provides a reliable grantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system. 
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology. 
Our Group is willing to work with you hand in hand and create brilliance together! 
Planetary Gearbox
Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.
Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

 

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …
 
Certifications
Planetary Gearbox
FAQ:
 
Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.

Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

If you have another question, please feel free to contact us.

Packing & Delivery

Planetary Gearbox
Services
Also I would like to take this opportunity to give a brief introduction of our Ever-Power company:

Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.

We have exported many products to our customers all over the world, we have long-time experience and strong technology support. 

Some of our customer :
Italy: COMER,GB GEABOX ,SATI, CHIARAVALLI, AMA , Brevini
Germany: SILOKING ,GKN ,KTS
France: Itfran, Sedies
Brazil: AEMCO ,STU 
USA: John Deere , BLOUNT, Weasler, Agco, Omni Gear, WOODS
Canada: JAY-LOR , CANIMEX ,RingBall
……

-Ø Our Company with over twelve year’s history and 1000 workers and 20 sales.
-Ø With over 100 Million USD sales in 2017
-Ø With advance machinery equipments
-Ø With large work capacity and high quality control, ISO certified.
……

You also can check our website to know for more details, if you need our products catalogue, please contact with us.

Planetary Gearbox

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Planetary Gearbox     disadvantages of planetary gearboxChina Planetary Gearbox     disadvantages of planetary gearbox
editor by czh 2022-12-12

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